VEMS Community Forum

Members => Projects & Installs => Topic started by: gunni on February 11, 2009, 05:33:40 PM

Title: 88 Pin motronic Plug N Play
Post by: gunni on February 11, 2009, 05:33:40 PM
This will be the place where I will update on the situation.

Quote from: From my wikipageust found a location for these.

I´ll do some background work before anything more happens.

I would like to see this developed as a
solution.

Meaning PCB daughterboard on the inside that does the pin arranging and not wires. This will make it easy to have different versions of this 88pin Plug N Play.

So that people can order them exactly as they need them.

Assuming the PCB is available for their needs.

Wires aren´t really the elegant solution.

Then they should be supplied with base maps for easy startup.

EDIT.

I´ve just gone over some Motronic 1.3 and later systems.

I think I´ll be able to do some 1.5 and 1.8 systems.
I can already see 1.7 system working well with 88pin (BMW 318is E30/E36 , Alfa´s 6cyl´s)
Also Motronic 3.1 for BMW M50 series.

I´ll be doing the 1.7 / 3.1 first.




Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on March 09, 2009, 06:20:00 AM
Done all the preliminary work for

BMW M50 non vanos Bosch
BMW M50 single vanos Bosch
BMW M52 single vanos Siemens
BMW M43 M1.7.3 Bosch
BMW M44 M5.2 Bosch
BMW S50B32 Double variable vanos Siemens - vanos requires locking. (Euro S05B32)

For most part this does include
BMW S50B30 Single variable vanos Bosch M3.1.1 and would require vanos locking.

All of these are easily run by the VEMS unit. But each would have to be ordered specifally to spec to make sure they follow the right pin out and crank sensor configuration.

M50 non vanos should be ready by end of summer.

Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on March 09, 2009, 06:24:15 AM
Just to add,
This will also mean the V8´s of that era also would work.

BMW M60 and M62 engines.
TU engines would require vanos locking but otherwise work.

S62´s would not work cause they have electronic throttles. 8units.
Title: Re: 88 Pin motronic Plug N Play
Post by: PeepPaadam on March 09, 2009, 01:26:45 PM
Wouldn't it be possible to run variable vanos using boost control interface as it's also PWM and would use just the rpm as a reference?

I may have one customer who is interested in PnP VEMS for M60 (E34 540), but that doesn't have VANOS iirc.
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on March 09, 2009, 02:46:16 PM
The vanos control strategy is based on looking at the cam phasing and then automatically determining required PID based on a target camshaft timing table.

single switchable vanos is easy. It´s the variable vanos that is hard with current vems.
as you need 4 cam sensors and 2 pwm valve outputs to control 2 camshafts.

I´m pretty sure if somebody where to design a secondary board or similar then this could be done by CAN for instance.
Which is how the first variable vanos engine was (Euro S50B30) which has a special Vanos ecu.
It would be seriously nice to get double vanos and preferably V8 double vanos (quad cams).
That would open up a very big range of engines the unit could control and these are engines in very hot demand for tuning now and in the next few years as BMW owners want to go TURBO.

to answer, yes you could run a PWM signal but for each cam you need two PWM signals
and then you wouldn´t actually know how far you where adjusting it anyway.
Title: Re: 88 Pin motronic Plug N Play
Post by: PeepPaadam on March 09, 2009, 11:40:39 PM
Yeah, didn't think about the monitoring need of the cam.

I think cam control should be next big target in development but I'm not sure developers would want to do this? By todays standard, drive-by-wire and cam control would get VEMS many new customers who go other, more expensive EMS when they ask me if VEMS can control these.

I have no problem using VEMS on daily driven supercharged Porsche 993 Carrera and it does what the engine needs, but this is old technology by todays standards.
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on March 10, 2009, 12:36:55 AM
Very true.
But since we don´t even have a fully functioned ECU to work with that has proper control software it leaves out any chances of add-on modules to be designed such as Motec uses ALOT while those things get´s sorted.

From what I can see of the v3 board it just doesnt have the capabilites for those new car technologies
while CAN bus and or other buses would allow such technologies to be controlled.

Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on July 21, 2010, 04:47:41 AM
So I´ve been able to finally find a solid source for the 88pin motronic connectors and can now start
designing it. As with the Nissan PnP´s there will be no wires on the inside and in this case this will be 100% PnP
due to the 60-2 trigger setup. The user is however required to connect a vacuum/boost line to the ecu.

The 88pin Motronics PnP will be able to replace at least the following bosch numbers

402, 403 , 404, 405 , 413 , 282

This is then
M42 , M50/2 (all variants, no double vanos only single wire activated vanos, VR and Hall setups) , M60 , S50euro with locked vanos.

Of course the ecu will come with all the latest features of VEMS and there will be an extra connector on the back for wideband, EGT, LCD and extra outputs. I should have an update hopefully mid August.



Title: Re: 88 Pin motronic Plug N Play
Post by: multiplex on July 21, 2010, 08:11:20 AM
thats great news! can't wait to see PNP on m50's  ;D
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on July 21, 2010, 02:37:12 PM
Yea. the connector things has been holding things back all this time.

But now I should be able to roll out some versions, I do have a good feeling that the single vanos M50, non vanos M50 and M42 ecu´s will probably have the same internals in the PnP version so only a config change will make it work with the other engines. Not sure on the rest of them right now cause I can´t remember all the pinouts  ???

I personally LOVE PnP ecu´s if they are done right. Something that can take a day to wire up now takes 10minutes WITH removing the old ecu. It would be alot of fun to log the MAF voltage against HP and then note when each MAF really does stop metering.
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on August 22, 2010, 02:19:58 PM
Now the PCB supports

M50 non vanos
M50 single vanos

I´m using jumpers to make it possible to have one PCB. It just simplifies things for me in stocking parts to have one PCB.

With some more jumpering it looks like it will be possible to support S50B30 and S50B32 (euro engines) from a single PCB. But of course without any variable vanos operations.

A suggestion from Jorgen to allow for running without camsync is implemented so that "dual out" option is available for the COP´s and no camsync in case a cam sensor fails for instance.

I need to look at the US engines a bit more to see where they fit in, mainly the S52/M52 stuff.

I should have an enclosure pics in the next 4-5weeks,

Title: Re: 88 Pin motronic Plug N Play
Post by: multiplex on August 23, 2010, 10:21:03 AM
nice progress! sounds like it will be well thought out.

so vems will eventually have a cam sync failure mode?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on August 23, 2010, 03:21:20 PM
Who knows. It sure could do, you could always setup a switch that changes configs , so one is with camsync and the other not.

I´ve just made the wiring arrangement so that in the case of a faulty cam sensor you could change the config to suit.
Title: Re: 88 Pin motronic Plug N Play
Post by: VemsedE36 on November 22, 2010, 01:09:33 AM
How much do you make m50 pnp?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on November 22, 2010, 03:37:49 PM
It´s not available yet.
When it will be is not 100% certain either.

Title: Re: 88 Pin motronic Plug N Play
Post by: VemsedE36 on November 22, 2010, 11:35:43 PM
Quote from: gunni on November 22, 2010, 03:37:49 PM
It´s not available yet.
When it will be is not 100% certain either.



If available, how much?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on November 23, 2010, 01:35:51 PM
$1150
Title: Re: 88 Pin motronic Plug N Play
Post by: DevInAz on November 26, 2010, 09:54:04 AM
This is great news! I will be picking one up for myself.
Title: Re: 88 Pin motronic Plug N Play
Post by: derrty 30 on January 25, 2011, 10:45:18 PM
can you use either low impedance or high impedance injectors with the VEMS pnp for the m50? plan on running some 780cc injectors from precision but there low impedance, if not i can use resistors to make them work.
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on January 25, 2011, 11:15:37 PM
It will not handle low impedence unless the vems itself can do so.
Title: Re: 88 Pin motronic Plug N Play
Post by: derrty 30 on January 25, 2011, 11:33:00 PM
but i can make low impedance injectors work if i put resistors in right?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on January 26, 2011, 08:05:53 PM
Yes
Title: Re: 88 Pin motronic Plug N Play
Post by: derrty 30 on January 27, 2011, 06:17:50 AM
ok thought so, just wanted to make sure, my first time doing stuff like this
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on January 27, 2011, 08:42:32 AM
My reccomendation is that if you are going to use those injectors and need to wire in resistors you would just be better off using a
plain vems unit for your project as you´ll be cutting up the stock harness anyway and you can save yourself some money while doing so.

Title: Re: 88 Pin motronic Plug N Play
Post by: derrty 30 on January 27, 2011, 01:10:21 PM
exactly how hard is it to wire everything? and how much is the regular vems
Title: Re: 88 Pin motronic Plug N Play
Post by: mattias on January 27, 2011, 04:02:52 PM
What are you asking? "how hard to wire" is related to how experienced and knowledgeable you are. It probably takes me an evening, but that doesn't tell you much.

Start with the schematics for the  harness : http://wedophones.com/BMWManualsLead.htm
Then use Rob's guide to figure out where to put all the wires. http://www.vems.hu/wiki/index.php?page=MembersPage%2FPhatBob%2FUserGuide

Read Rob's guide again, and again.. and again. Until you understand what you need. Most of the MegaTune methods to calibrate sensors can be discarded, this includes any terminal commands. It's all done through VemsTune these days.
Title: Re: 88 Pin motronic Plug N Play
Post by: DevInAz on March 22, 2011, 08:06:30 PM
Gunni,

I didn't see m20 on your list. maybe I missed it. When is your release date for this?

As a second thought did you leave the wiring intact for the AFM in case someone wanted to use a airmass meter?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on March 22, 2011, 08:38:08 PM
I don´t plan on ever making a M20 one as it doesn´t really update the system enough, you still need a variable TPS, sequential injection and so on.

I´m just about to make the order for connectors, so mid year this should be ready for sale.

I don´t see a reason to use a MAF or AFM with VEMS, it´s just lowering the ecu´s ability to measure accurately and to any level.
Title: Re: 88 Pin motronic Plug N Play
Post by: boostd audi on May 14, 2011, 02:53:30 AM
where can one source the ecu side plug to make a pnp 88pin motronic conector harness?

or do you take them out of old factory ecu.

Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on May 14, 2011, 03:08:00 PM
I found a supplier that is able to sort me out.

These will all be new plugs.
Title: Re: 88 Pin motronic Plug N Play
Post by: boostd audi on May 17, 2011, 01:23:59 PM
any idea on a time frame?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on May 17, 2011, 11:26:48 PM
Not really.

Couple of months maybe. Last few months have just been silly busy.
Title: Re: 88 Pin motronic Plug N Play
Post by: boostd audi on May 18, 2011, 07:34:54 AM
ok will if you could keep me in mind..  even if its 6 months later hehe..

Thank you sir.
Title: Re: 88 Pin motronic Plug N Play
Post by: boostd audi on May 18, 2011, 07:57:07 AM
Are there any other factory ecu connectors that you get?
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on May 18, 2011, 06:16:21 PM
Thats about it for hard to find ones, everything else I know of can be gotten relatively easy.

from somebody like TYCO / AMP for instance.
Title: Re: 88 Pin motronic Plug N Play
Post by: boostd audi on May 18, 2011, 07:15:44 PM
thanks a ton
Title: Re: 88 Pin motronic Plug N Play
Post by: DevInAz on May 28, 2011, 02:19:00 AM
Gunni, Are you getting closer to having these done? I'm going to need one in the next month or so.  Thanks
Title: Re: 88 Pin motronic Plug N Play
Post by: gunni on May 28, 2011, 11:40:02 AM
The connectors are supposed to be JUST around the corner.
After that things will move along again.

Is this vanos , non vanos?
Title: Re: 88 Pin motronic Plug N Play
Post by: DevInAz on May 29, 2011, 07:36:44 PM
Vanos. I would like to drop it in a completely stock 95 325is. The car will get a turbo about a month after vems. Are you stills around the $1150 US target?