VEMS Community Forum

Members => Projects & Installs => Topic started by: GTOBB on August 05, 2010, 02:14:42 AM

Title: 2x AUDI s2 on vems
Post by: GTOBB on August 05, 2010, 02:14:42 AM
Hi ALL
want to show my job here
my and my friend audi S2 on vems both tuned by me
I use 1.1.27 firm.

GTO's s2 spec:
- piston woessner 81.5mm
- camshaft 7A
- rods DIGITUN
- head ported  by my friend BORYS
- exhaust mani from ebay -  made in China but modified
- Turbo GT30R
- IC China 230x550
- sa VEMS
- 630cc siemens
- 5x COP 2.0 TFSI
-  fuel pump walbro 255
- MAC solenoid to boost control
- exhaust 3"
- Bilstein B6
- wheels  18" 225/40/18
- front brakes  323 s4 and porsche 996 monoblok 4 piston
- clutch by Radzikowski with double pressure plate
- boost is 1.75bar



(http://digitun.pl/foty/GTO%27s_S2/P1000422.JPG)
(http://digitun.pl/foty/GTO%27s_S2/P1000406.JPG)
(http://digitun.pl/foty/GTO%27s_S2/P1000394.JPG)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4792%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4785%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4784%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4776%20%28Small%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4775%20%28Small%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4696%20%28Small%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_4695%20%28Small%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/mac%20%28Small%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/gto_dyno.JPG)

BRAKES

(http://digitun.pl/foty/heble_porsche/IMG_4762%20(Medium).jpg)
(http://digitun.pl/foty/heble_porsche/IMG_4765%20(Medium).jpg)
(http://digitun.pl/foty/heble_porsche/IMG_4763%20(Medium).jpg)
(http://digitun.pl/foty/heble_porsche/IMG_4761%20(Medium).jpg)
(http://digitun.pl/foty/heble_porsche/IMG_4760%20(Medium).jpg)
(http://digitun.pl/foty/heble_porsche/IMG_4759%20(Medium).jpg)
(http://digitun.pl/foty/heble_porsche/IMG_4758%20(Medium).jpg)


2nd STASZEK's S2 got similar setup but he use holset turbo and only 7A exhaust cam and 2bar boost
some vids:

http://www.youtube.com/watch?v=daz_fGX2_VU (http://www.youtube.com/watch?v=daz_fGX2_VU)
http://www.youtube.com/watch?v=6lCKBf907ME (http://www.youtube.com/watch?v=6lCKBf907ME)

Title: Re: 2x AUDI s2 on vems
Post by: Jamo on September 14, 2010, 02:37:36 PM
Loving the S2 setup, are you a member on www.S2forum.com ?
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on September 27, 2010, 08:08:55 PM
Yes

GTO

Gt30R was sold
waiting for 35R.

Title: Re: 2x AUDI s2 on vems
Post by: AVP on September 27, 2010, 08:22:26 PM
it is really interesting that on 1.75 bar boost you only made 431hp. is that wheel or crank?

why did you change to GT35?
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on September 28, 2010, 02:04:34 PM
is on crank measured by dynomet on road
hot air inside mani, outside was 35deg C, not fine tuned
(havent time to tune own car)

chinesse mani cracked , now must weld new one  and want to test bigger turbo
got second intake cam - will try to retard it in order to lost overlap, i use combo from 7A now.

Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on January 16, 2011, 11:06:04 PM
new year = new photos
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5706%20%28Medium%29.jpg) 
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5707%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5708%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5709%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5747%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5753%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/35/IMG_5754%20%28Medium%29.jpg)

THIS GT35R is amazing - full boost is on 4100RPM
0.86 A/R turbine helps to breath at high rpm.
like it much like old one :)


STILL TUNE
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on March 26, 2011, 06:47:53 PM
small update, boost from 1.5 at middle to 1.9bar boost at top
need some leaner mixture and +0.1-0.2 bar more...

http://digitun.pl/foty/GTO%27s_S2/35/S2_gto_pomiar1.pdf (http://digitun.pl/foty/GTO%27s_S2/35/S2_gto_pomiar1.pdf)
http://digitun.pl/foty/GTO%27s_S2/35/S2_gto_pomiar2.pdf (http://digitun.pl/foty/GTO%27s_S2/35/S2_gto_pomiar2.pdf)





Title: Re: 2x AUDI s2 on vems
Post by: max on April 29, 2011, 12:20:01 PM
Nice project :) As I scrolled down to the last pictures I thought.. cmon, get yourself a reverse inlet many.. oh.. wait, ahaa.. here it is  ;D Is it from wagner?
Title: Re: 2x AUDI s2 on vems
Post by: Jamo on May 02, 2011, 06:38:28 PM
That's an MTM or Dahlback reverse manifold
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on May 03, 2011, 09:33:45 AM
YES- MTM , but not know is ori or chinesse copy...

few pics more
(http://digitun.pl/foty/GTO%27s_S2/filtrGTO.jpg)
(http://digitun.pl/foty/GTO%27s_S2/IMG_5761%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/intake/IMG_5748%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/ic/IMG_5773%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/ic/IMG_5776%20%28Medium%29.jpg)
(http://digitun.pl/foty/GTO%27s_S2/ic/IMG_5777%20%28Medium%29.jpg)

last week i switch to 1.1.88
starting without problem, needs retune boost and set boost in cells, before on 1.1.27 P is 120, now 17 I, D is the same.
waiting now for new cams  from cat .


Title: Re: 2x AUDI s2 on vems
Post by: boostd audi on May 17, 2011, 01:24:51 PM
this gives me so much motivation.. i  have been looking for a coupe for years in the states..

i finally found one and i get it this week..

love your car
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on August 03, 2011, 10:07:08 PM
some news...

I switched to 1.1.94 , connected KS-4 to anytrim and have got good knock kontrol now...
boost control work good too for me..

(http://images38.fotosik.pl/1006/f459342ab793c4f2.jpg)

found touareg v10 calipper , mercedes G disc 345mm  and got new wheels :)
now brake are strong ...

(http://digitun.pl/foty/GTO%27s_S2/345mmhampel.jpg)
(http://digitun.pl/foty/GTO%27s_S2/audi2.jpg)


Title: Re: 2x AUDI s2 on vems
Post by: audis2turbo on August 04, 2011, 11:02:55 AM
Hello,
what do you use for "GAIN Settings" at your KS4 Phormula Knock sensor?
Greets
Title: Re: 2x AUDI s2 on vems
Post by: Jamo on August 04, 2011, 12:05:41 PM
Quote from: GTOBB on August 03, 2011, 10:07:08 PM
some news...

I switched to 1.1.94 , connected KS-4 to anytrim and have got good knock kontrol now...
boost control work good too for me..



Anymore specific detail on how this was done? and the settings you have in vemstune for this?  thanks
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on August 05, 2011, 10:56:42 AM
GAIN 7

(http://digitun.pl/anytrim1.JPG)
(http://digitun.pl/anytrim2.JPG)
Title: Re: 2x AUDI s2 on vems
Post by: audis2turbo on August 05, 2011, 11:52:41 AM
do you have the Outputsignal from the KS-4 0-5v put into your Vems at MCP3208 ch7 ?
This works good?
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on August 05, 2011, 04:58:49 PM
look again pleas at screen
is connected to channel 5
also i got lines 14 LED diodes and see how high  amplitude is on KS-4 output...
Title: Re: 2x AUDI s2 on vems
Post by: Jamo on August 07, 2011, 10:43:42 PM
Thank you very much, one last question did you go for the single knock sensor or the optional dual?
Title: Re: 2x AUDI s2 on vems
Post by: boostd audi on August 13, 2011, 04:41:23 PM
how do you like the 35r?  i have a 35r on my 2.0 vw 16v, one cyl less then you.

do you have anywhere to get 1piece oem german headlights. i live in the US and would love to get a set. i cant find any on s2fourm. so i figured id ask you? let me know. and if you need any us or vems parts let me know
Title: Re: 2x AUDI s2 on vems
Post by: Jamo on August 14, 2011, 10:29:50 AM
You can find them on s2forum but depends if your willing to pay the price speak to these people on the s2forum, for new PM s2avant or pete reeve

2nd hand, will20v, spink, acidburn, jonnybravo
Title: Re: 2x AUDI s2 on vems
Post by: GTOBB on August 15, 2011, 04:27:42 PM
Jamo i use only one sensor

Boostd....  gt35r  is enough for me, with 2.5 stroker i think will be perfect , before i got 30R and is better in city use... this 35R got better top but wake up higher..
maybe at winter i build stroker ;)

I can buy for you headlights no problem
in poland we use allegro.pl - its similar to ebay..

http://allegro.pl/listing.php/search?sg=0&string=reflektor+audi+coupe