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machine 60-2 into front pulley - audi ABZ

Started by smurfinator, May 14, 2016, 12:32:08 AM

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smurfinator

I have multiple trigger issues.  No 60-2 on flywheel and no board hardware for audi teeth trigger.  Have been running a weird, rare aluminium front pulley with a 60-2 bolted on, but this is not the matched the pulley/dampener to the motor and there is a lot of vibration.  As well, the front flange on the pulley is broken off in places and I am afraid it will eat the belt some day.  There is no way to bolt a 60-2 to the correct steel front pulley because of the rubber bit.  So, my question is could I machine a 60-2 ring into the pulley?  There seem to be a place to mount the sensor that would be perfect for that.  Any ABZ experts out there?

Audi ABZ 4.2 V8 in 1993 90 quattro
TTV 60-2 flywheel and cam sync
firmware: 1.2.20

Smurf blue (BMW Laguna Seca), hence the name!

smurfinator

Or else pull out the flywheel and have 60-2 machined into the lip?  I have brand new stage 3 clutch that will not work with the newer types of 60-2 flywheel and I like the perfect weight of this audi PT OEM flywheel. Would rather not pull the whole bloody thing out again, however.

Audi ABZ 4.2 V8 in 1993 90 quattro
TTV 60-2 flywheel and cam sync
firmware: 1.2.20

Smurf blue (BMW Laguna Seca), hence the name!