Guys thanks for the answers.
to get something clear because you have been telling me a few times without reading my posts:
TPS plate screw has been adjusted to the point where it cannot be adjusted any more!!!!!!! OK?
now that we have that clear, i will change the vaccum hoses to ECU and dump valves ( i have 2 of them) so that they do not interfere. However, even motronic picks up the signal from the plenum this way( throuth a T piece) and there are no problems there.
The reason that i cannot easily block the IAC valve hose is because of the position of the valve in the engine which makes it very difficult to fit my hands in there to manipulate it. Did you see the pictures i posted? Yesterday in the dark i could not do it. I will try and do it today.
The T piece that i momenteraly removed, if that was the problem and it is leaking, then why did the car almost died? Shouldnt it increase the idle speed once i took it to the air completelly? By removing it i basically generated a larger boost leak! But instead of the idle to go higher, it almost stalled. Is that what is supposed to happen?
@Mattias: you never connect a vaccum hose from the plenum or ECU to the wastegate anyway. But most of the times you do connect a boost gauge for example to the hose that goes to the ECU without problems.
Unfortunatelly i have 4 vaccum exits from my plenum and i need to connect to those: FPR, x2 Dump valves, ECU, Methanol injection, Carbon canister. Can you advise which are OK to connect together so that i use the T pieces there and eliminate probable malfunctions?
In any case today i will try these:
1) block the IAC hose to the plenum: if the car still idles but does not reduce any idle speed, then this will most likely be a leak after the plenum.Correct?
2) If the throttle plate leaves a small amount of opening regardless of the adjustment screw there, then there is nothing i can do than to order a new throttle plate which seals better, correct?
3) Since i now have 30%Dc on my settings to keep the idle speed as low as possible, and 100Hz on the speed, it seems that settings wise, this can no longer be adjusted anymore. It looks like i either have any of the 2 problems above to solve.